Tag Archives: gear ring

China Professional Ring Gear for Cement Plant Rotary Kiln with Good quality

Solution Description

ring gear for cement plant rotary kiln

Sales: Lydia Wang
ZheJiang CZPT Group Co., Ltd
Mobile: -15190809819
Fax:        -513-88755315
 

 

Specified pitches and sales opportunities of the worm do not let the worm equipment to push the worm. This is helpful when the application demands to lock the output if the software is running in the opposite path. When the helix angle is much less than 5°, the worm is self-locking. When the helix angle is higher than 10°, the worm can be pushed again. Worm and worm gear assemblies have to be mounted on vertical, non-intersecting shafts.
The advisable components for the worm are hardened steel and bronze for the worm equipment. However, based on the application, unhardened metal worms can run sufficiently and far more economically on solid iron worm gears rated at 50%. In addition to metal and hardened metal, worms are available in stainless steel, aluminum, bronze, and nylon worm gears are accessible in metal, hardened steel, stainless steel, aluminum, nylon, and non-metallic (phenolic).

China Professional Ring Gear for Cement Plant Rotary Kiln     with Good quality

China OEM Half Rotary Kiln Girth Gear&Mill Girth Gear/Ball Mill Rotary Kiln Ring Gear near me factory

Solution Description

Spur Equipment/Ball mill rotary kiln ring equipment

Casting & forging potential
CITICHL is the casting & forging heart in central-south China, possessing 50t electrical arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, and many others. We can pour 350t liquid metal 1 time and yields a lot more than 200,000t of  large high quality liquid steel and can make the large good quality metal of a lot more than 260 steel grades such as carbon steel, structural alloy metal and the structural metal, refractory steel and stainless steel of unique necessity. The greatest fat of casting, gray casting, graphite solid iron and non-ferrous casting is 200t, 30t, 20t and 205t independently. 
 
The firm is the forging center in central-south China. It is really powerful in forging. The solitary totally free forging is 100t(max bodyweight). We can roll rings of various sections of carbon metal, alloy metal, higher temperature alloy and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. The optimum diameter is 5.5m and one piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, drinking water press and Raw two hundred/a hundred and sixty-5000/750 massive-size ring mill of substantial precision in Asia produced in WAGNER, Germany.

 

Heat therapy ability
The business is the warmth treatment base in nationwide machinery trade in central and south China, possessing Φ3×1.6m carburizing furnace, Φ2.3×17m,Φ2.3×9.5m shaft furnace, 8.5×13m,5×15m,6×14.5m,4.5×18m automated managed auto variety warmth treatment CZPT team. We can provide the quenched and tempered element in excess of 45t, the carburizedand quenched gear and pinion under 20t, shaft≤5.7m in size and the induced girth ring diameter≤5m

 

Our girth gears Features
Module Variety: 10 Module to 70 Module.
Diameter : Min 800mm to16000 mm.
Excess weight : Max a hundred and twenty MT solitary piece.
Three diverse patterns: Fabricated steel – forged ring – rolled plate
Standards/Certificates :• UNI EN ISO • AWS • ASTM • ASME • DIN

Girth gear cutting machines
Φ16m CNC hobbing Machine
Φ12m Equipment chopping device (Switzerland)
Φ10m hobbing equipment (Germany)
Φ4m CNC higher pace hobbing equipment (Germany)
Φ1.6m Horizontal CNC hobbing device (Germany)
Φ5m CNC profile gear grinding machine (Germany)
Φ2.8m CNC Profile equipment grinding equipment (Germany)
Φ1.25m CNC Profile equipment grinding machine (Germany)
Φ1m CNC Profile equipment grinding equipment (Germany)
 

 

Specifications of Equipment :

No. Merchandise Description  
1 Diameter ≤15m  
2 Module ≤45  
three Content Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel  
4 Structure From Integrated, Half to Half, Four Pieces and More Pieces  
 
5 Heat Treatment Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering  
 
6 Tooth Form Annular Gear, Outer Gear Ring  
7 Regular ISO, EN, DIN, AISI, ASTM, JIS, IS, GB  

Inspection and Test Outline of Girth Gear:

No. Item Inspection Area Acceptance Criteria Inspection Stage Certificates
one Chemical 
Composition
Sample Material Requirement When Smelting
After Heat Treatment
Chemical Composition 
Report
two Mechanical
 Properties
Sample(Test Bar on the Gear Body) Technical Requirement After Heat Treatment Mechanical Properties 
Report
three Heat 
Treatment
Whole Body Manufacturing Standard During Heat Treatment Heat Treatment Report
Curves of Heat 
Treatment
4 Hardness 
Test
Tooth Surface, 3 Points Per 90° Technical Requirement After Heat Treatment Hardness Teat Report
After Semi Finish 
Machining
5 Dimension 
Inspection
Whole Body Drawing After Semi Finish
 
 Machining
Dimension Inspection 
Report
Finish Machining
six Magnetic Power Test (MT) Tooth Surface Agreed Standard After Finish Gear 
Hobbing
MT  Report
7 UT Spokes Parts Agreed Standard After Rough Machining UT Report
After Welded
After Semi Finish 
Machining
eight PT Defect Area No Defect Indicated After Digging
After Welded
PT Record
9 Mark Inspection Whole Body Manufacturing Standard Final Inspection Images
10 Appearance 
Inspection
Whole Body CIC’s Requirement Before Packing
(Final Inspection)
 
11 Anti-rust 
Inspection
Whole Body Agreed Anti-rust Agent Before Packing Pictures 
12 Packing 
Inspection
Whole Body Agreed Packing Form During Packing Photographs

Facilities For Manufacturing Gear ring:

No. Merchandise Description
1 Smelting & Casting Capability  
40t ,50t, 80t Series AC Electric Arc Furnace
2×150t, 60t LF Ladle Refining Furnace
150t, 60t Series VD/VOD Furnace
20×18m Large Pouring Facility
We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots.
We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately.
2 Forging Capability  
The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine
8400t Water Press
3150t Water Press
1600t Water Press
Φ5m High Precision Ring Mill ( WAGNER,Germany)
Φ12m High Precision Ring Mill
We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m.
three Heat Treatment Capability 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces
φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces
φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes
φ2.0×30m Well Type CNC Electrical Furnaces
Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace
Double-frequency and Double-position Quenching Lathe of Pinion Shaft
4 Machining Capability one. ≥5m CNC Heavy Duty Vertical Lathes
12m CNC Double-column Vertical Lathe
10m CNC Double-column Vertical Lathe
10m CNC Single-column Vertical Lathe
six.3m Heavy Duty Vertical Lathe
5m CNC Heavy Duty Vertical Lathe  
2. ≥5m Vertical Gear Hobbing Machines
15m CNC Vertical Gear Hobbing Machine
10m Gear Hobbing Machine
8m Gear Hobbing Machine
5m Gear Hobbing Machine
3m Gear Hobbing Machining
three. Imported High-precision Gear Grinding Machines
.8m~3.5m CNC Molding Gear Grinding Machines
four. Large Boring & Milling Machines
220 CNC Floor-mounted Boring & Milling Machine
200 CNC Floor-mounted Boring & Milling Machine
160 CNC Floor-mounted Boring & Milling Machine

FAQ
Q: How about the high quality of your goods?
A: Our machines are manufactured strictly according to national and worldwide standards, and we get a examination on each gear ahead of supply.
 
 
Q: How about the price tag?
A: We are manufactory, and we can give you decrease value than individuals trade firms. In addition to, consumers from Manufactured in China can get a price cut.
 
Q: Do you offer right after-sale services?
A: Indeed. The warranty period of our equipment is 1 12 months, and we have a specialist following-sale group to immediately and completely fix your issues.
 
Q: Do you supply equipment operation training?
A: Of course. We can send out skilled engineers to the doing work web site for tools installation, adjustment, and operation instruction. All of our engineers have passports.

 

The principal benefit of worm gears is their capacity to give high reduction ratios and correspondingly large torque multipliers. They can also be utilised as reducers for minimal to medium pace purposes. Also, simply because their reduction ratio is dependent on the number of enamel on the equipment, they are a lot more compact than other varieties of gears. Like good pitch leadscrews, worm gears are normally self-locking, producing them best for hoisting and hoisting purposes.
The principal edge of worm gears is their ability to give higher reduction ratios and correspondingly higher torque multipliers. They can also be utilized as reducers for low to medium pace purposes. Also, since their reduction ratio is primarily based on the number of enamel on the gear, they are a lot more compact than other types of gears. Like fine pitch leadscrews, worm gears are usually self-locking, creating them excellent for hoisting and hoisting applications.

China OEM Half Rotary Kiln Girth Gear&Mill Girth Gear/Ball Mill Rotary Kiln Ring Gear     near me factory

China Best Sales Internal Gear/Internal Gear Ring for Auto Starter/ OEM Slewing Ring Bearing Internal Ring Gear near me manufacturer

Merchandise Description

The description of goods

Solution Title Inside equipment, inner gear, equipment ring, manufacture for every drawing
Working Process Turning, deep stamping, bending, punching, threading,welding, tapping, riveting
Substance Black derlin, POM, Aluminum, copper, brass, stainless steel, steel, iron, alloy, zinc and so forth.
Floor Treatment Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin
spraying, the warmth disposing, very hot-dip galvanizing, black oxide coating, portray,
powdering, coloration zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy
galvanized, silver plating, plastic, electroplating, anodizing and so forth.
Primary Products Precision screw,bolt, nuts,fastener,knob,pins, bushing, sleeve,equipment, stamping parts,
washer,gasket,plastic molding injection parts,standoff,CNC machining provider,
components and many others.
Use All sorts of vehicles, equipment, home equipment, digital items, electric appliance, stationery, computer systems, electricity switches, miniature switches, architecture, commodity and A/V gear, components and plastic molds, athletics gear and items, and far more
Applications Toy,Automotive, instrument, electrical gear, house appliances, household furniture,
mechanical products, day-to-day dwelling tools, digital sports products,
mild market items, sanitation machinery,

The introduction of our business

1. Equipped with CZPT and specific manufacture equipments and strictly top quality manage which allow us to make substantial quality automobile parts

2.Higher efficient administration to obtain the manufacturing price optimization, and return the income to consumer finish for lengthy time period get win partnership.

Unimolding Primary Aggressive Rewards:
one.Consumer-concentrated firm
2.Easy & quick conversation
three.Custom made producing & Engineering answer
four.Exceptional top quality management
five.Sensible value
6.Little get & on-time delivery
seven.Conduct the teamwork practice.

The package deal of our products

The equipment ratio of the worm gear set is identified by dividing the number of enamel of the equipment by the quantity of threads. For that reason, solitary thread yields higher ratios than multithreading. All ep worm equipment bushings have still left or right thread. ep worm equipment sets are offered in solitary, double, triple and quadruple threads.
Ep’s product selection only contains bronze worm gears. The explanation is basic, bronze assures the ideal sliding and dry managing homes when compared to other materials. The aluminium articles also makes certain high chemical resistance. Worm gears are perfect for continuous operation at substantial speed and torque.

China Best Sales Internal Gear/Internal Gear Ring for Auto Starter/ OEM Slewing Ring Bearing Internal Ring Gear     near me manufacturer

China Standard Internal Gear/Internal Ring Gear for Machine/Ring Gear near me supplier

Solution Description

Our Product Selection:
 

MATERIAL Stainless Steel: ,SS304, SS316,Metal:C45(K1045), A3(Q235B)
 
OEM according to your request
 
Variety Helical gear, spur gear, worm gear, rack gear, bevel gear, sprocket, shaft, bushing and other machining components…..
 
Measurement Outer Diameter: -800 mm
 
Teeth Precision DIN Course 4, ISO/GB Class 4, AGMA Course thirteen, JIS Class
 
Heat Remedy Quenching & Tempering, Carburizing & Quenching, Substantial-frequency Hardening, Carbonitriding…
 
Surface area Treatment Blacking, Sprucing, Anodization, Chrome plating, Zinc plating, Nickel plating…
 
 

Inside equipment, interior gear, gear ring, manufacture per drawing.

Substance: Metal

Processing: Hobbing
The introduction of our business

1. Equipped with CZPT and specific manufacture equipments and strictly top quality manage which enable us to make substantial high quality auto areas

two.Higher productive administration to obtain the production price optimization, and return the revenue to consumer end for extended expression earn acquire relationship.

Unimolding Major Aggressive Advantages:
one.Client-centered firm
two.Easy & fast interaction
3.Custom made producing & Engineering solution
4.Outstanding high quality handle
five.Sensible value
6.Modest order & on-time supply
seven.Conduct the teamwork exercise.

The package of our merchandise

Worm gears are appropriate angle drives that give huge gear ratios with fairly brief centre-to-centre distances from 1/4″ to eleven”. When effectively installed and lubricated, they provide as the quietest, smoothest-running equipment kind. Simply because worm equipment drives can accomplish high equipment ratios, highest reduction can be attained in a more compact area than numerous other sorts of equipment drives. The worm and worm gear operate at a 90° angle on non-intersecting axes.
Security PROVISIONS: Worm drives need to not be utilized as a locking system to protected weighty objects, which could cause damage or injuries throughout reverse motion. In non-possibly dangerous programs, self-locking is essential to avert reverse rotation, and then a lower-pitch solitary-threaded worm is utilised to instantly lock the worm equipment to prevent reverse rotation.

China Standard Internal Gear/Internal Ring Gear for Machine/Ring Gear     near me supplier

China Hot selling ISO9001 Forging Large Mild Steel Starter Engine Ring Gear near me shop

Solution Description

                                            ISO9001 Forging Large Mild Metal Starter Motor Ring Equipment

      Major Products:
      spur gear worm equipment bevel gear planetary equipment equipment steel equipment cycle equipment pinion equipment gear
      manufacturing helical equipment personalized equipment spiral bevel gear rack and pinion equipment mechanical gears
      transmission gears rack equipment spiral equipment operate gear equipment reducer richmond gear hypoid gear equipment
      wheels pulleys and gears motive gear gear tooth truck gear gear program involute gear 

       PRODUCT DESCRIPOTION
       1. CZPT wheel and pinion gears and spiral CZPT for car rear axle, truck, tractor
       front/rear axle and instrument.
       2. Uncooked content: 20CrMni 22CrMo 8620 SCM420
       Processing: Forging, normalizing, tough, machining, fantastic finishi, carburizing, tempering,
       annealing, precise grinding, matching and screening, packing.
       3. The tooth surface area is concluded by lapping equipment, the colour will be silver grey
       4. Hardness about area: HRC58-62, inside: HRC35-40.
       5. We can process gears according to clients drawing and samples.

       Inspections:
       3D instruments, 2d instruments, Projectors, Top Gauges, Internal diameter dial indicators, Dial gaues, Thread          and Pin gauges, Digital calipers,Micro calipers, Thickness testers, Hardness testers Roughness testers, and so forth.
        ( Detection accuracy to .001 millimetre )

Mininum of Amount 100 Piece/Pieces
Unit Fat .5kg~300kg
Cost FOB HangZhou,China,USD1.5~1.9
Packing Information Paper Box in Wood Pallet
Shipping Time 1 month
Payment Phrases L/C, T/T
Machining CNC or
Supply Capacity 50 Metric Tons per Month
Common DIN,ASTM,GOST,B

   

       Packing:
       one: Shrink film+ bulk loading
       two: Shrink film +Carton box + Pallet/ wooden case
       three: PP + Wooden case
       four: As per customers’ requirements or negotiated


       1. Q: Why pick Shengao product?
       A: We shengao have our personal plant– HangZhou Shengao equipment Co.,Ltd, therefore, we
       can surely guarantee the quality of each and every solution and give you comparable price.
 
       2. Q: Do you offer OEM Provider?
       A: Indeed, we give OEM Provider.
 
       3.  Q: Do you offer custom-made gears?
       A: Of course. Buyers give us drawings and specs, and we will manufacture appropriately.
 
       4. Q: What is your payment phrase?
       A: We provide varieties of payment phrases these kinds of as L/C, T/T, Paypal, Escrow, etc.

 
You can seem via our website to locate your desire or e mail your any inquiries via
 below technique! We will reply to you within 12 hours.

Basic safety PROVISIONS: Worm drives must not be utilised as a locking system to safe heavy objects, which may cause injury or injury during reverse motion. In non-probably dangerous programs, self-locking is essential to avoid reverse rotation, and then a minimal-pitch single-threaded worm is utilized to routinely lock the worm gear to prevent reverse rotation.
Ep’s solution assortment only contains bronze worm gears. The cause is easy, bronze ensures the greatest sliding and dry operating houses compared to other materials. The aluminium material also assures high chemical resistance. Worm gears are excellent for continuous procedure at substantial speed and torque.

China Hot selling ISO9001 Forging Large Mild Steel Starter Engine Ring Gear     near me shop

China manufacturer CZPT OEM CZPT Iron Zg35 Welding Surface Hardening Large Ball Mill Ring Gear Spur Gears with Good quality

Item Description

Equipment ring Processing
Equipment Ring drawing Verify, Make casting Mold, casting Mildew Top quality Inspection Examine, Device Processing, Verify SizeHardnessSurface Complete and other technological parameters on drawing. 
Equipment ring Bundle
Spray anti-rust oil on big Gear ring, Wrap watertight fabric close to , Prepare deal by shaft shape & weight to choose metal frame, metal support or wood box and many others.
OEM Customized Large Module Equipment Ring
We offer OEM Provider, custom-made gear with large module, a lot more than 1tons big excess weight, more than 3m diameter, 42CrMo/forty five steel or your specified essential materials equipment. 

Detailed Pictures

Item Parameters

Module m Selection: 5~70
Equipment Tooth Quantity z OEM/Custom-made
Tooth Peak H OEM/Custom-made
Enamel Thickness S OEM/Personalized
Tooth pitch P OEM/Personalized
Tooth addendum Ha OEM/Personalized
Tooth dedendum Hf OEM/Tailored
Doing work peak h’ OEM/Customized
Bottom clearance C OEM/Personalized
Strain Angle α OEM/Tailored
Helix Angle,    OEM/Custom-made
Floor hardness HRC Range: HRC 50~HRC63(Quenching)
Hardness: HB Variety: HB150~HB280 Hardening Tempering/ Hardened Tooth Surface 
Tooth Area Treatment   Sharpening
Processing Tolerance    
Surface complete   Assortment: Ra1.6~Ra3.2
Tooth surface roughness Ra Selection: ≥0.4
Gear Precision Grade   Grade Range: 5-6-7-8-9 (ISO 1328)
Diameter d Variety: >1m
Excess weight Kg Selection: >100kg/ Solitary Piece
Toothed Part Condition   Spur
Casting Substance   Casting 42CrMo/45# metal or Customized
Gear Enamel Milling  
Equipment Teeth Grinding  
Casting Method   Sand casting
Casting Mould Content   Sand Mildew
Casting Mildew Using Time   Disposable
Heat Treatment   Quenching /Carburizing
Sand Blasting   Null
Tests   UTMT
Trademark   TOTEM/OEM
Software   Gearbox, Reducer and so on
Transport Package deal   Export package (metal body, wood box, and so on.)
Origin   China
HS Code   8483409000

TOTEM Services

TOTEM Equipment all the time works to supply Equipment SHAFT, ECCENTRIC SHAFT, HERRINGBONE Equipment, BEVEL Gear, Inner Gear and other components for transmission system & equipment (large industrial reducer & driver). Which mostly use to industrial gear on fields of port facilities, cement, mining, metallurgical market and so on. 
TOTEM Equipment invests and gets to be shareholders of several equipment processing factories, forging factories, casting factories, depends on these robust trustworthy and large-quality suppliers’ network, to allow buyers fear-totally free buy.  

TOTEM Philosophy: High quality-No.1, Integrity- No.1, Service- No.1 

24hrs Salesman on-line, assure quick and good opinions. Skilled and Professional Forwarder Guarantee Log. transportation.

About TOTEM

1. Workshop & Processing Strength

two. Tests Amenities

3. Buyer Inspection & Shipping

Make contact with TOTEM

ZheJiang CZPT Equipment Co.,Ltd
  
Fb: ZheJiang Totem

FAQ

What is actually CZPT product processing development?
Drawing Check, Make Forging/Casting Mould, Forging/Casting Mould Top quality Inspection Check out, Machine Processing, Check SizeHardnessSurface End and other complex parameters on drawing. 

How about TOTEM’s export bundle?
Spray anti-rust oil on Herringbone Gear Shaft, Wrap water-resistant cloth close to Gear Shaft for reducer, Prepare deal by shaft form&fat to pick steel frame, steel assistance or picket box etc.

Could I customize geargear shaft on TOTEM?
We source customized Gear Shaft,Eccentric Shaft,Herringbone Equipment,Internal Gear,Bevel Equipment with massive module, more than 1tons big excess weight, far more than 3m duration, forging or casting 42CrMo/35CrMo or your specified essential content. 

Why can I choose TOTEM?
TOTEM has 24hrs Salesman on-line, ensure swift and optimistic comments.
TOTEM Equipment invests and turns into shareholders of many device processing factories, forging factories, casting factories, depends on these strong reputable and large-top quality supplier’s network, to let buyers worry-cost-free purchase.
Seasoned and Professional Forwarder Guarantee Log. transportation.

The travel aspect is a worm. In buy to combine the wheel/worm into a worm gear, it have to be ensured that the center distance is equivalent and the transmission ratio is equivalent. Centre distances are offered from inventory in modest steps in between 17mm and 80mm. Every single centre distance has numerous gear ratios. Ep worm gears are appropriate for the generation of worm drives with a shaft angle of 90°. Using a worm travel, quite huge reduction ratios (up to 100:1) can be attained.
The performance of a worm gear transmission is dependent to a big extent on the helix angle of the worm. Multi-threaded worms and gears with greater helix angles have confirmed to be 25% to fifty% more efficient than one-threaded worms. The sliding action of the worm meshing with or meshing with the worm gear benefits in appreciable friction and decline of performance when compared to other kinds of gears. Increase performance with hardened and ground worm change bronze worm gears.

China manufacturer CZPT OEM CZPT Iron Zg35 Welding Surface Hardening Large Ball Mill Ring Gear Spur Gears     with Good quality

China Standard Big CZPT Segment Ring Gear for Grinding Mill with Free Design Custom

Solution Description

With 30 -year rich industry experience and knowledge, we have earned specialization in manufacturing and supplying superior quality Large Gears. These are fabricated in conformity with defined industry standards, these compact and sturdy gears have standard working speed and torque measurement. The offered range is widely acknowledged by the customers for features like optimum performance, robust construction and longer life. These precision engineered gears are widely demanded across varied industries, where large gear reduction is required.

 
 
 
Benefits:
– Products with Customers’ Designs 
– Strong Machining & Heat Treatment Abilities 
– Strict Quality Control 
– Prompt Delivery
-Experience in Cooperation with Fortune 500 Companies 
Procedure: 
Forging/Casting
Normalizing&Tempering-Proof Machinnig
Quenching&Tempering
Finish Machining(Teeth Grinding)
We can offer you in various process conditions
Solutions for Many End Markets and Applications
–Mining
–Metallurgy
–Power Generation
–Sugar
–Cement Plant
–Port Machinery
–Oil and natural
–Papermaking
–OEM gear case
–General Industrial
 
 
 
 
Specifications of Equipment :
 

No. Merchandise Description
1 Diameter ≤15m
2 Module ≤45
three Content Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel
4 Structure From Integrated, Half to Half, Four Pieces and More Pieces
5 Heat Treatment Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering
6 Tooth Form Annular Gear, Outer Gear Ring
seven Standard ISO, EN, DIN, AISI, ASTM, JIS, IS, GB

Inspection and Test Outline of Girth Gear:
 

No. Product Inspection Area Acceptance Criteria Inspection Stage Certificates
one Chemical Composition Sample Material Requirement When Smelting
After Heat Treatment
Chemical Composition Report
two Mechanical Properties Sample(Test Bar on the Gear Body) Technical Requirement After Heat Treatment Mechanical Properties Report
three Heat Treatment Whole Body Manufacturing Standard During Heat Treatment Heat Treatment Report
Curves of Heat Treatment
4 Hardness Test Tooth Surface, 3 Points Per 90° Technical Requirement After Heat Treatment Hardness Teat Report
After Semi Finish Machining
5 Dimension Inspection Whole Body Drawing After Semi Finish Machining Dimension Inspection Report
Finish Machining
6 Magnetic Power Test (MT) Tooth Surface Agreed Standard After Finish Gear Hobbing MT  Report
7 UT Spokes Parts Agreed Standard After Rough Machining UT Report
After Welded
After Semi Finish Machining
eight PT Defect Area No Defect Indicated After Digging
After Welded
PT Record
nine Mark Inspection Whole Body Manufacturing Standard Final Inspection Pictures
10 Appearance Inspection Whole Body CIC’s Requirement Before Packing
(Final Inspection)
 
11 Anti-rust Inspection Whole Body Agreed Anti-rust Agent Before Packing Pictures 
twelve Packing Inspection Whole Body Agreed Packing Form During Packing Photographs

Facilities For Manufacturing Gear ring:
 

No. Product Description
1 Smelting & Casting Capability  
40t ,50t, 80t Series AC Electric Arc Furnace
2×150t, 60t LF Ladle Refining Furnace
150t, 60t Series VD/VOD Furnace
20×18m Large Pouring Facility
We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots.
We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately.
2 Forging Capability  
The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine
8400t Water Press
3150t Water Press
1600t Water Press
Φ5m High Precision Ring Mill ( WAGNER,Germany)
Φ12m High Precision Ring Mill
We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m.
three Heat Treatment Capability 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces
φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces
φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes
φ2.0×30m Well Type CNC Electrical Furnaces
Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace
Double-frequency and Double-position Quenching Lathe of Pinion Shaft
4 Machining Capability one. ≥5m CNC Heavy Duty Vertical Lathes
12m CNC Double-column Vertical Lathe
10m CNC Double-column Vertical Lathe
10m CNC Single-column Vertical Lathe
six.3m Heavy Duty Vertical Lathe
5m CNC Heavy Duty Vertical Lathe  
two. ≥5m Vertical Gear Hobbing Machines
15m CNC Vertical Gear Hobbing Machine
10m Gear Hobbing Machine
8m Gear Hobbing Machine
5m Gear Hobbing Machine
3m Gear Hobbing Machining
3. Imported High-precision Gear Grinding Machines
.8m~3.5m CNC Molding Gear Grinding Machines
4. Large Boring & Milling Machines
220 CNC Floor-mounted Boring & Milling Machine
200 CNC Floor-mounted Boring & Milling Machine
160 CNC Floor-mounted Boring & Milling Machine

Testing Process:
· QA DOC: Chemical Composition Report, Mechanical Properties Report, UT Report, Heat Treatment Report, Dimensions Check Report
· The data on chemical composition report and mechanical properties report are approved by third party, HangZhou Ship Material Research Institute, CSIC.
· UT test: 100% ultrasonic test according to EN15718-3, SA388, Sep 1921 C/c etc.
· Heat Treatment Report: provide original copy of heat treatment curve/time table.

 

 

Girth Equipment Packing Photo

Primary Facilites for Gear Producing

 

Other Connected Spare Areas

                                        
 

The advisable materials for the worm are hardened steel and bronze for the worm gear. However, relying on the software, unhardened steel worms can run sufficiently and a lot more economically on cast iron worm gears rated at 50%. In addition to steel and hardened steel, worms are accessible in stainless steel, aluminum, bronze, and nylon worm gears are obtainable in steel, hardened metal, stainless steel, aluminum, nylon, and non-metallic (phenolic).
The best transmission option is when large transmission reduction is necessary. A worm gear is similar to a helical equipment with a throat reduce to enhance the outer diameter of the wheel. The throat enables the worm gear to wrap entirely about the threads of the worm. By chopping the threads on the worm instead than the teeth, and by adjusting the quantity of threads, different ratios can be achieved without having changing the mounting arrangement. A distinctive characteristic of worm gears and worm equipment assemblies is their capacity to stop reverse rotation.

China Standard Big CZPT Segment Ring Gear for Grinding Mill     with Free Design Custom

China high quality OEM CZPT Iron CZPT Steel Big Ball Mill Ring Gear Spur CZPT Gears with high quality

Item Description

OEM Custom-made Casting Steel Ball Mill Ring Equipment
 

Merchandise title
 
OEM Tailored Casting Steel Ball Mill Ring Gear
Kind
 
Casting
Payment groups
 
EXW,FOB,CFR,CIF or tailored
Material
 
Carbon metal, alloy steel or in accordance to customer’s specifications.
Excess weight
 
500KG-30000KG
Approach
 
Forging/Casting – Normalizing & Tempering – Evidence Machining- Quenching & Tempering – End Machining
Software
 
Ball Mill,Tube Mill,rod mill
Primary industry
 
English and Russian marketplace

Product Image

Company Data

Jingdian Technologies Co., Ltd. is a resolution provider who gives metallic components equipment for the fields from building, electromechanical, automotive, railway, agricultural machinery, furniture and engineering machinery and so forth.. 
Aside from, we integrates the design and style, manufacturing, study and growth of the bracing goods – assist and hanger for the design area, and the support this kind of as the complete optimization of BIM CZPT and connected supporting support. Primary scope: Gravity Bracket, Anti-drop Bracket, Anti-seismic Bracket, CZPT Bracket, Fasteners and related accessories etc.. 
Jingdian Engineering holds the principle of ” Quality Initial, Services Priority”, we expect to fulfill with you the esteemed customers from all over the globe, we will offer high high quality solution and intense provider!

Product Certification


FAQ:
 

Are you buying and selling business or

company ?

We are factory.
How prolonged is your shipping and delivery time?
 
 It is in accordance to amount.
What is your processing?
 
Stamping,Welding,Drawing,Die casting,Injection,and Hardware.
Can you make my styles? 
 
Indeed, OEM/ODM is welcome
What is the good quality of your solution? 
 
We specialized in high quality products. 

Security PROVISIONS: Worm drives should not be utilised as a locking mechanism to protected weighty objects, which may possibly result in injury or harm throughout reverse action. In non-perhaps hazardous programs, self-locking is needed to prevent reverse rotation, and then a reduced-pitch one-threaded worm is employed to automatically lock the worm gear to avert reverse rotation.
The travel aspect is a worm. In order to merge the wheel/worm into a worm equipment, it must be ensured that the centre length is equal and the transmission ratio is equivalent. Center distances are offered from inventory in tiny actions among 17mm and 80mm. Every single center length has multiple equipment ratios. Ep worm gears are suited for the production of worm drives with a shaft angle of 90°. Employing a worm drive, extremely large reduction ratios (up to 100:1) can be attained.

China high quality OEM CZPT Iron CZPT Steel Big Ball Mill Ring Gear Spur CZPT Gears     with high quality

China Hot selling Planetary Gearbox Ring Gear with Great quality

Product Description

We can manufacture a range of gear accoding to the drawing of cstomer, which includes spur gears, large pwer gears, helical gears, herringbone, double-helical gears, equipment ring, gear shaft and so on. And it is commonly used in earth gear pace reducer and fourseries of sew reducers, the company has proven lengthy expression partnership with domestic and overseas enterprises which includes Italian CZPT business.

Material: Carbon steel, stainless steel and personalized
Surface area treatment: Carburizing, hardening and tempering, Nitriding, substantial frequency treatment method, again of oxidation, zincing nickelage
Device: CNC motor lathe, milling device, drilling device, hobbing equipment, grinder, gear shaper, screening middle

The equipment ratio of the worm equipment set is decided by dividing the quantity of teeth of the equipment by the variety of threads. For that reason, solitary thread yields larger ratios than multithreading. All ep worm equipment bushings have still left or appropriate thread. ep worm equipment sets are obtainable in solitary, double, triple and quadruple threads.
The greatest transmission selection is when higher transmission reduction is needed. A worm equipment is related to a helical equipment with a throat cut to increase the outer diameter of the wheel. The throat enables the worm gear to wrap fully about the threads of the worm. By slicing the threads on the worm rather than the teeth, and by adjusting the amount of threads, distinct ratios can be attained without changing the mounting arrangement. A special attribute of worm gears and worm equipment assemblies is their potential to stop reverse rotation.

China Hot selling Planetary Gearbox Ring Gear     with Great quality

China OEM Customized Large Diameter CZPT Steel Spur Gear Wheelcoal Mill Girth Gearrotary Kiln Ring Gear with Good quality

Solution Description

  • Introduction:
     

    Basic Goods Application/Services Area

    Metal Areas Solution for Vehicle, Agriculture equipment, Mining equipment, Building Machine, transportation equipment, Valve and Pump program. E.g. Motor bracket, truck chassis bracket, gear box , equipment housing , equipment protect, shaft, spline shaft , pulley, flange, relationship pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission equipment, sprocket, chains and so forth.
    Relevant Material Grey Iron, Ductile Iron, carbon steel, stainless steel, alloy metal and customized material
    Blanks Casting Tolerance CT9-ten for Machine Molding Process,
    CT8-9 for Shell Molding and Dropped Foam Molding Casting Method
    CT10-11 for Guide Molding Sand casting Procedure
    Casting Blank Dimension /Proportions two hundred mm-1500mm, as for each buyer necessity
    Casting Blank Excess weight Variety from 5kg-8000kg
    Applicable Machining Process CNC Machining/ Lathing/ Milling/ Turning/ Unexciting/ Drilling/ Tapping/ Broaching/ Reaming /Grinding/Honing and and many others.
    Machining Tolerance From .005mm-.01mm-.1mm
    Machined Floor Good quality Ra .8-Ra3.2, in accordance to client prerequisite
    Relevant Warmth Remedy Normalization , annealing, quenching and tempering, Situation Hardening, Nitriding, Carbon Nitriding, Induction Quenching, induction harden…
    Relevant Finish Surface Remedy Shot/sand blast, polishing, Surface area passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Portray etc.
    Guide Time about 40 days of Custom Made Weighty Sand Casting.

     

  • Workshop:

     

  • Testing equipments:

The lubricating oil exterior circulation tools of the worm equipment reducer equipment has minimal oil temperature. The worm equipment reducer strategies to traverse its electrical power. The worm gear is created of non-ferrous steel. Grasp information worms are typically produced of difficult metal. As a result, employing a good deal of heat in the software, coupled with the affect of the ambient temperature, it is difficult to manage the temperature of the reducer. Use within the temperature range. When the ambient temperature is reduced than 0℃, the functioning temperature of the worm equipment reducer ought to be controlled at -40℃~40℃. It is advised to heat or use a lower freezing point lubricant just before the oil is totally dissolved.
The lubricating oil exterior circulation products of the worm gear reducer equipment has lower oil temperature. The worm equipment reducer programs to traverse its electrical power. The worm gear is created of non-ferrous steel. Learn information worms are usually created of challenging metal. Therefore, utilizing a lot of heat in the software, coupled with the affect of the ambient temperature, it is tough to control the temperature of the reducer. Use within the temperature assortment. When the ambient temperature is reduce than 0℃, the operating temperature of the worm equipment reducer should be managed at -40℃~40℃. It is suggested to warmth or use a low freezing stage lubricant just before the oil is entirely dissolved.

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