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China TCG Helical Precision Planetary Gearbox for Servo motors with Hot selling

Applicable Industries: Power & Mining, Meals & Beverage Retailers
Gearing Arrangement: Planetary
Output Torque: <15000N.M
Input Speed: 2500-3000rpm
Output Velocity: 10-500rpm
IP: IP65
gear ratio: 3 to ten thousand
Backlash: <3 arcmin
Output torque: 16000n.m
Efficiency: >95%
low noixe: <61dB
Software: for servo motor spee reduction
Guarantee: twelve Months
Packaging Particulars: as the standard packing of Tesech
Port: HangZhou

Planetary Gearbox for Servo Motor

Tesech Planetary Equipment reducer TPS Serries

1.0Description of Planetary Gearbox
Planetary gearboxes have a substantial overload ability, are torsionally stiff and make certain lower backlash of up to 1 angular moment. Coupled with our servo motors they kind a compact and strong drive unit. The gearboxes are accessible as 1 and 2-phase versions with a torque of up to a thousand Nm and a ratio of up to i=35.

two.0Planetary Gearbox glance at:
For match software of Servo Motor to be Pace reduction

3.0Outstanding characteristics
one)Integrated Planetary Arm Bracket
The planetary arm bracket and the output shaft are a single-piece made to boost tosional rigidity and accuracy. The whole construction is one particular-timje machined for managing precision in the specified tolerance
two)A single-Piece Gearbox human body&Sophisticated Surface area Treatment method
The gearbox and internal ring are 1 –piece made ,and tempered for higher torque output .High equipment accuracy satisfies DINS6 Course normal.Gearbox surface is anticorrosive dealt with for upgrading environmental-resistant and corrosion-resistant ability
three)Comprehensive challenging enamel-encounter gear
The planetary and sunshine gear are manufactured from higher high quality 20CrMnTi,precision machined and carbunzed to ardness900Hv precision tooth grinding assures gear precision reaches Din5 class.It provideds far better wear resistance impatt resistance and longer provider existence then gears with only floor nitrided.
four)Complete honed toothings
The planetary and solar equipment are manufactured from high high quality 20Cr Mn,It gives far better dress in resistance impatt resistance pwo sound and more time provider lifestyle than gears with only surface
5)The special modular layout of motor link plate is ideal for any brand and any variety of servomotors.Created from aluminum alloy,its surface area is anti-oxidant taken care of for upgrading ecvironmental-resistand and corrosion-resistant capability

Type WPH-40 WPH-60 WPH-ninety WPH-one hundred fifteen WPH-142 WPH-a hundred ninety Ratio Phases
T2NRated output torque(Nm) 5 12.five 37 100 310 1485 3 1
10 28 76 two hundred 605 1780 four
9 24 62 one hundred forty 420 1345 5
5 fifteen 37 ninety 270 745 seven
6 nine 20 forty five 120 905 10
6 15.five 42 112 340 1070 9 2
6 fifteen.five 42 112 340 1485 fifteen
twelve 34.5 90 235 680 2035 twenty
10.5 29 70 155 460 1485 twenty five
twelve 34.five ninety 235 680 2035 thirty
nine 24 sixty two 140 590 1450 35
10.5 29 70 155 460 1485 forty
nine 24 50 112 340 1070 50
six seventeen 41 ninety six 308 840 70
six 17 forty one ninety six 308 840 a hundred
7.6 19 54 145 422 2590 64 3
fifteen.5 44 one hundred ten 295 895 2590 80
fifteen.five forty four 110 295 895 2590 100
15.five forty four one hundred ten 295 895 2590 150
13.5 38 89 195 580 1855 200
fifteen.five forty four 110 295 895 2596 250
13.5 38 89 195 580 1855 350
10.5 thirty 50 a hundred forty five 515 1450 400
seven.5 22 52 124.5 four hundred 1070 500
7.5 22 52 124.five four hundred 1070 700
seven.5 22 52 124.five 400 1070 1000
emergency quit torque T2not=2T2N
Rotational inertia(kgm2) .031 .0135 .seventy seven two.63 twelve.fourteen fifteen.6 3 1
.571 .093 .fifty two 1.79 7.seventy eight sixteen.three four
.019 .078 .forty five 1.53 six.07 15.four 5
.017 .065 .39 1.32 four.sixty three 16.one seven
.016 .065 .39 one.32 4.63 fifteen.two ten
.03 .131 .74 two.62 12.fourteen 15.nine 9 2
.571 .077 .seventy one 2.53 twelve.35 fifteen fifteen
.019 .075 .44 one.five 6.65 fifteen.7 20
.019 .075 .forty four 1.49 5.eighty one 15.3 twenty five
.017 .064 .39 one.3 six.36 15.2 thirty
.016 .064 .39 1.three 5.28 sixteen.one 35
.016 .064 .39 1.three 5.28 fifteen.two 40
.016 .064 .39 one.three four.five fifteen.2 50
.016 .064 .39 one.3 four.five 15.two 70
.016 .058 .31 1.twelve three.53 fifteen.two a hundred
.019 .075 .five 1.5 7.5 15.4 80 three
.019 .075 .forty four one.forty nine 7.4 fifteen.4 100
.016 .064 .39 one.three six.5 fifteen.two 150
.016 .064 .39 one.3 six.2 15.two 200
.016 .064 .39 1.3 five.seven 15.2 250
.016 .064 .39 1.3 5.4 15.two 350
.016 .064 .39 1.three 5.four 15.two four hundred
.016 .064 .39 one.three five.two fifteen.two 500
.016 .064 .39 one.three five.2 15.2 seven hundred
.016 .064 .39 1.three 5.two 15.two a thousand
backslash(arcmin) lowered <5 < Couplings, type NM50,NM67, NM82, NM97, NM12, NM128, NM148,NM168, NM194, NM214 3 <3 <3 <5 <10 1
regular <10 <8 <8 <8 <10 <15
decreased < For Polaris Slingshot accessories motorcycle ATVUTV accessories Central Control Gear Shift Panel trim 8 <5 <5 <5 <8 <15 2
common <12 <10 <10 <10 <10 < Industrial helical transmission gearbox types 18
decreased <10 <8 <8 <8 <10 <18 3
standard <15 <12 <12 <12 < Hot Selling Rabbit Electric Toy Kids Sound Light Toys Transparent Gear Cartoon Toy 15 <22
torsional rigidity(Nm/arcmin) .seven 1.eight four.four 9.2 26.seven sixty six.7
noise dB(A) 55 fifty eight 60 sixty five 70 seventy five
Max.enter velocity ten thousand 8000 6000 6000 5000 3500 1-min
Rated enter speed 4500 4000 4000 3500 2000 1500 1-min
Max.Radialforce(N) 1850 3400 5300 9550 14000 18000 Stages
Max.Axialforce(N) 1600 3000 4500 8000 11000 15000
Full-load efficiency(%) 96 1
94 2
90 3
provider life (H) 20000
Weight (Kg) one.one 2.two five.eight 12.seven 29 55 1
1.3 two.4 six.three 14.7 34 62 2
1.5 two.6 six.8 sixteen.7 39 seventy six 3

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
gearbox

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China TCG Helical Precision Planetary Gearbox for Servo motors     with Hot selling		China TCG Helical Precision Planetary Gearbox for Servo motors     with Hot selling
editor by czh2023-03-17

China High-precision low-backlash helical gear planetary gearbox for high-quality motors bevel gearbox

Warranty: Not available
Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Restaurant, Home Use
Weight (KG): 0.06
Customized support: OEM, OBM
Gearing Arrangement: Geared motor
Output Torque: customizable
Input Speed: customizable
Output Speed: customizable
Product name: CZPT pump gearbox second generation
Motor category: Geared motor
Motor model: 500
Lift: 0.5M
Rated voltage: DC3.7V-6V
No-load decibels: ≤48dB
No-load current: 0.2A
Flow: 370ml/min
Motor speed: customizable
Output shaft: customizable

MaterialPlastic + Metal
Product buy point1.Low noise 2.Stable rotation 3.The shell is made of ABS material, and the gear is made of POM material, which is durable. 4.Using food-grade rubber pipes, quality assurance; 5.Using German CNC equipment for precision processing, using different processes and unique processing methods according to customer requirements, helping customers save 50% of their time. 6.Application areas: mobile phone washing, dishwasher, sweeping machine, breast pump, coffee table, fish tank, coffee machine, etc.
HangZhou Huayida Plastic Products Co., Ltd. HangZhou Huayida Plastic Products Co., Ltd. was established in 2011. It is a manufacturer specializing in the design and customization of precision plastic gears, plastic accessories and gear boxes (tooth boxes). Have more than 15 years of professional design experience. From gear box design-mold opening-injection-assembly-delivery, a truly one-stop service is realized. The main products of the gearbox: main shaft gears, single/double gears, crown gears, bevel gears (bevel gears), rollers (belts), helical gears, worms, safety clutch gears, planetary gears and other precision plastic products. At the same time, our company has independently developed 20MM planetary gearboxes, 24MM planetary gearboxes, 26MM planetary gearboxes, 31MM planetary gearboxes, 40MM planetary gearboxes, lock gearboxes, CZPT pumps, water pumps, and meat grinder gears. There are more than 20 types of reduction gearboxes, including daily necessities, beauty equipment, massager toothboxes, VR plastic shells, educational equipment, motor cycle gears, medical equipment, auto parts, and many other fields. Since its establishment, our company has provided high-quality product guarantee for many users with excellent quality and professional service. With the service tenet of “Integrity creates quality, quality wins the market”, we provide timely and accurate feedback to customers’ various problems, so that we can always respond to everything. Serve every customer sincerely! 1.What’s the order process?1)Inquiry—provide us all clear requirements (total qty and package details).2)Quotation—officaial quotation from with all clear specifications from our professional team.3)Marking Sample — confirm all quotation details and the final sample.4)Production—mass production.5)Shipping—by sea or by air.2.What terms of payment you use?As for the payment terms,it depends on the total amount.3.How do you ship the products?By Sea ,By Air ,By courier, TNT , DHL, Fedex, UPS Etc. It is up to you .4.What is the average delivery time?Sample usually takes about 10-20days depending on product type. Bulk order usually takes about 35 days.5.How would I get a price list for a wholesaler ?Please e-mail us, and tell us about your market with MOQ for each order. We would send the competitive price list to you ASAP.

How to Select a Gearbox

When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
gearbox

Function

The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

Purpose

A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
gearbox

Application

When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

Material

When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
gearbox

Manufacturing

The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

China High-precision low-backlash helical gear planetary gearbox for high-quality motors     bevel gearbox	China High-precision low-backlash helical gear planetary gearbox for high-quality motors     bevel gearbox
editor by czh